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Automotive Grill Single Plastice Component Gauge/Welding Fixture
First, check the plug gauge surface before use, and there should be no rust, scratches, dark spots, etc.; signs of plug regulations should be correct and clear.
Second, the standard conditions for plug gauge measurement are: temperature is 20°C, and force measurement is 0. It is difficult to meet this requirement in practical use. In order to reduce the measurement error, try to use the plug gauge and the device under test to measure under isothermal conditions. Use a force that is as small as possible. Do not push the plug gauge into the hole or push it sideways.
Third, when measuring, the plug gauge should be inserted or pulled out along the axis of the hole, and should not be tilted; plug gauges should be inserted into the hole, and it is not allowed to turn or shake the plug gauge.
Fourth, it is not allowed to use plug gauges to detect unclean workpieces.
Fifth, the plug gauge is one of the precision measuring instruments. It should be handled with care and must not touch the working surface.
Sixth, plug gauges should be cleaned with a clean soft cloth or fine cotton yarn immediately after each use, coated with a thin layer of anti-rust oil, into a special box, dry place storage
Seventh, the plug regulations should be subject to periodic verification. The verification period shall be determined by the measurement department.
Items | ||
1 | Base Material | Al |
2 | Application | Plastic Parts |
3 | Surface treatment | Oxidation/Paint |
4 | Processing Precision | 0.15 |
5 | Accuracy for Other Profiles | 0.1 |
6 | Accuracy for Datum Hole | ±0.05 |
7 | Certificate | ISO 9001:2008 |
8 | CMM certification | Yes |
9 | Software | Catia, UG, CAD, STP |
10 | Specification | 180KG |
11 | Packing | Wooden Box |
Fixture Type
ASSY Inspection Fixtures
Material
Base Plate: Aluminium
Main Base Frame:Steel
Components: Aluminium and Steel with heat treatment
Color
Base Plate Surface: Original Color of Mental
Main Base Frame and Supports: Green Color
The Steel and Aluminum Parts: Black Anodized
Manufacturing tolerance:
1.The Location Datum ±0.05mm
2.The Surface ±0.15mm
3.The Checking Pins and Holes ±0.1mm
Process
CNC Machining(Milling/Turning), Grinding
Black Anodized Treatment
Design Hours(h): 60h
Quality Control
CMM (3D Coordinate Measuring Machine), HR-150 A Hardness Tester
Lead time & Packing
2 months after 3D design approved
15 days via sea: HMM
Standard Export Wooden Case
Quality Policy:
Legal Compliance
Customer First
Total Quality Control
System Operation
Continuous Improvement
We will adhere to the belief that TTM represents the highest quality and spare no effort to create a world-class quality enterprise.
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Inspection Fixtures will be shipped with requisite operation instruction and CMM inspection report. Dust covers will be specially made for fixtur