EC001 Panel Part Of Checking Fixture For Vehicle / Supporter Structure Body

EC001 Panel Part Of Checking Fixture For Vehicle/ Supporter Structure Body

Description

This checking fixtures can meet all GD&T per part print including gen. Tolerance callouts;

Using three 3 tooling balls if gauges are over 300mm at any axis;

Checking Slots of part with 2 pins (checking from width and length separately);

Installing safety lock or counter balance for all heavy swing details;

Painting non-working surface with white and Oxidation black of metal for working surface;

Flush checking can be well accommodated to allow easy inspection of the part profile.

• Quality Control Devices to be manufactured:
  • The quality and function of the fixture during the design and development phase is controlled via the ME Sign off Events.
  • ME-1 Gauging Strategy & Base Size Agreement
  • ME-2 Final Design Buyoff
  • ME-3 Dimensional / Final Manufacturer Buy-Off
  • ME-D Fixture Delivery to Toolmaker
  • All inspection fixtures must measure the part in carline orientation unless otherwise agreed in advance with Gestamp quality department.
  • All inspection fixtures must support the ability to give variable measurement data as well as being scan compatible (matt black un-polished finish with imbedded datum targets as appropriate).
  • Construction to prevent deformation during loading, unloading and clamping (no MDF bases or ureol risers).
  • Fixture Base Plate - Fabricated, machined, stress-relieved, RAL painted base frames, employing 25mm thick base plate with Alumax MIC-6 or equivalent (E.g. Alpase K100S or Vista ATP-5), and must come with a stress relieved certificate.
  • The media supplier must soak the fixture for 24 hours at 20°C prior to calibrating
  • FBP (Feature Build Positions) +/- 0.00mm
  • All media features (H1, h2 and locators) are referenced from the FBP. The FBP will be datum discs or hickey balls. The FBP will reference to car-line.
  • Locator Pins (H1 / h2)
  • +/- 0.05mm in the controlling direction.
  • +/- 0.2mm in the non-controlling direction.
  • Retracted Jig Pins must be 3mm+/-0.5mm below the inside surface of material to the pin head top.
  • Locator Surfaces
  • +/- 0.05mm.
  • Form bars (gap & Flush)
  • +/- 0.15mm.
  • Base Manufacture
  • +/-0.1mm flatness check

Material

Base Plate and Body: Aluminum

Support: Aluminum

Process

CNC Machining(Milling/Turning), Grinding,Surface Treatment,CMM Inspection,Assembling

Design Hours(h):30h

Building Hours(h):100h

Quality Control

CMM (3D Coordinate Measuring Machine), Vms-2515G 2D Projector, HR-150 A Hardness Tester

Third Party Certification done by ShenZhen Silver Basis Testing Technology Co., Ltd , ISO17025 Certified

Lead time & Packing

35 days after 3D design approved

7 days via FedEx: FedEx by Air

Standard Export Wooden Case